When equipment breaks down, it takes time and money to inspect the damage and invest in replacement or repairs. When these breakdowns are widespread and routine, these costs can significantly damage a company’s productivity and sales. To avoid these manufacturing disasters and learn how to prevent costs and extend the life of your equipment, follow our tips for reducing repairs and replacements.
Invest in Durable Equipment
Knowing what is inside your equipment and how it works is essential to prolonging your equipment’s life. Using different gears and materials for your equipment can directly determine how often your company machinery will need repairs. For example, investing in high-grade materials such as spiral bevel gears will prep your equipment to carry out high-volume orders. One of the best advantages of spiral bevel gears is their solid steel structure and design. These gears last longer and experience less wear over time.
Choosing to use these more durable gears in your equipment will prevent mechanical failures and malfunctions as well as consistent costs put toward gear replacements or repairs.
Read User Guides and Manuals
Always ensure that you are using your equipment correctly. While this may seem obvious, many manufacturers overlook the importance of thoroughly reading and studying equipment user guides and manuals before working with machinery.
Different brands and editions of machinery may not be built to produce or manufacture products the same way as previous equipment. Always check with equipment suppliers for differences in new machinery to ensure that you are using the right equipment to complete the right tasks. Reading user guides and manuals will prevent unnecessary wear and damage to machines that are not being used properly. The time spent looking over these manuals to avoid internal damage will be well worth the money companies ultimately save.
Practice Routine Cleaning
Constant use of machinery and equipment can create excessive muck and buildup over time. This buildup can wear at internal machinery gears or affect the overall lubrication and fluid of your equipment. To avoid loss of movement in your machinery parts, it is essential to clean and remove equipment waste after use.
Rinsing away equipment buildup will maintain the condition of internal gears and prevent total machinery shutdown. Cleaning is a simple and adaptable habit to adopt in any business to prevent costs and extend the life of your equipment.
The life of a company’s equipment is directly affected by the time, materials, and care put into it. To avoid the cost of inspections, repairs, and replacements, dedicate management routines that ensure all equipment’s quality and efficiency are consistently meeting company standards and expectations.